Opened 5 months ago

Closed 4 weeks ago

#150 closed Maintenance Repair (Complete)

Injectors

Reported by: kari Owned by: Kari
Priority: Task Milestone:
Component: H21 LULL - Telehandler 2001 Version:
Keywords: Cc:
Blocked By: Blocking:
Client: Client reported: no
Deadline: Difficulty: 1
Due_Date: 09/16/24 Est Hours: 1
Go live date: Location: Shop
Priority Order: 1

Description

When machine was turned on for a few minutes water started spewing out and radiator fluid.
Manuel mentioned it may be the water pump and upon inspection 6/18 - he feels it probably is the water pump.

CAlled Gulf Coast Forklift Parts, LLC 813-420-4020 - they will source, quote and give ETA of water pump

Called NAPA auto - Holiday - PAM is searching as well.

Manuel - 813-517-7897

Change History (27)

comment:1 Changed 5 months ago by kari

Manuel changed the water pump 6.22.24
Part # ASCWP-726 from Napa
Manuel claims he ran the machine for 30 minutes with no issue.

6.26.24 Luis is using the machine and water is shooting everywhere. Same as before. Keep adding water to keep it from overheating.
Messaged Manuel to come back out

Also mentioned a hydraulic leak in the forks

comment:2 Changed 5 months ago by nikos

6.28 machine is at Highland lakes and when using is overheating. Need to have a mechanic come look at it.

KB

comment:3 Changed 5 months ago by kari

7.1 - Christian thinks he may have found the issue - the battery button was not being pushed so the machine was only using the battery and not recharging itself so it was not full power.

Update: used the Lull to pull out really large bollards and water is still spitting out

comment:4 Changed 5 months ago by kari

6/11/24 - Dependable Radiator - Scott 727-847-2005

Scott says to bring the radiator to him and he can make sure its functioning properly.
He said it may be a blown head gasket in engine or the thermostat.

6/25/24 - Luine changed hose, and fuel filter - took alot of water out of the fuel tank
He doesnt think water is getting to the engine

comment:5 Changed 5 months ago by kari

Justin at Wrays auto 727-937-2902
mentioned he sometimes works on equipment
called and lvm to see if he is able to get to it anytime soon

comment:6 Changed 5 months ago by kari

Dependable Radiator - Scott 727-847-2005
Bring machine in early 7/3 for him to look to make sure the radiator is functioning properly - he opens at 8am - be there by 10.

comment:7 Changed 5 months ago by kari

Dependable Radiator - 8339 U.S. Hwy 19 suite a, Port Richey, FL 34668

comment:8 Changed 5 months ago by kari

Justin from Wrays is closed for the week - but called me back and said if it is motor related to the machine he is not equiped to repair if it was more simplistic he could help out in a bind but he doesnt know enough about the machines or have the resources.

comment:9 Changed 5 months ago by nikos

NP - 7/3/24
Called Manuel and informed him of the issue is not the radiator but the head gasket.
Manual said he is not able to do the work as it is would take him to long to perform the work.

Lull is being transported to Dans Diesel to for a quote.

comment:10 Changed 5 months ago by kari

Lull taken to Dans Diesel
Dan will look at it and get us a quote

comment:11 Changed 5 months ago by nikos

NP - 7/9/24 - UPDATE
Head gasket is not the issue.
Front Cylinder seals need to be replaced.
Injector Seals = 1 Blown Out - 1 is leaking (Will pull and replace them all.)
Left Front steering pump is leaking oi. (Needs wheel seal & planetary seal + O-rings.)

Will send quote today.

comment:12 Changed 5 months ago by kari

Called and spoke to Sandy 727-584-1395 - she said she has parts for the Lull coming in today and she will confirm that the machine will still be ready by end of day Friday

She will call our office back before 12.

comment:13 Changed 5 months ago by nikos

Received call from Dan with Dans Diesel - verbal quote:
Roger approved repair - scheduled to be ready EOB Wednesday

Front cylinder reseal $800
LF Wheel seal on Planetary $1140.00
Compression: injector seals (4) $ 1300.00

Total about $3,500.00

comment:14 Changed 5 months ago by nikos

Due_Date: 07/17/24
Summary: Water... over heating?Injectors

comment:15 Changed 5 months ago by nikos

NP - Called Dans Diesel for an update.
1 part is in. Waiting on 1 more part.
They asked for me to call back later this afternoon to speak to a tech.

Lull is mostly back together. Cylinder packing kit will be installed by tomorrow am.
2 - New wheel bearings where needed.
Should be done by end of day Friday 07.19.24 or Saturday, 07.20.24

We instructed Dan that the Low Boy is a priority.

Last edited 5 months ago by nikos (previous) (diff)

comment:16 Changed 4 months ago by nikos

NP - Spoke with Dan for Update

Completed: Wheel seal
Completed: Gasket Leak on the head is comp.

Picking up seal rings for cylinder today.
Will check and fill all fluids.

Should be read on Monday, 7/22/24.

comment:17 Changed 3 months ago by justin

Lull is repaired and needs to be picked up.

Version 0, edited 3 months ago by justin (next)

comment:18 Changed 3 months ago by justin

Owner: changed from Shop to nikos
Status: newassigned

comment:19 Changed 3 months ago by justin

Owner: changed from nikos to Kari

comment:20 Changed 3 months ago by justin

Due_Date: 07/17/2409/16/24
Priority: Fast TrackTask
Type: Emergency RepairMaintenance Repair

Possibly arrange to have this picked up and brought to a job site.
Coordinate with Christian V.

comment:21 Changed 3 months ago by nikos

Rob picked up the Lull Dans Diesel this morning.
Christian Vargas reported that there is hydraulic fluid leaking and push pin for the piston needs to be replaced.
It is being held by a wire at the moment. (Pic by Christian to NP)

We will return the Lull to Dans Diesel at the end of the day.

Last edited 3 months ago by nikos (previous) (diff)

comment:22 Changed 3 months ago by nikos

Lull returned to Dan's Diesel
Said their are new hydraulic hose leaks.
Will look at it thoroughly on Monday 09/16/24.
Lock Pin that holds the cylinder pin in place for the right upper hydraulic cylinder.

Last edited 3 months ago by nikos (previous) (diff)

comment:23 Changed 2 months ago by nikos

NP Called Dan's to get an update.
They have not looked at it yet but will get to it this week.
They are busy as a result of hurricane Helene.

comment:24 Changed 2 months ago by nikos

Informed Foreman Mike of leak that is still a problem.
They will inspect the lull.

comment:25 Changed 5 weeks ago by nikos

10/29/24
NP spoke with Dan.
Thermostats Replaced.
Tested and is no longer overheating.
Ready for pick up.

comment:26 Changed 4 weeks ago by nikos

Picked up by Rob on 10/30/24 and brought to office.
Invoice # 2578 = $574.45

comment:27 Changed 4 weeks ago by nikos

Resolution: Complete
Status: assignedclosed
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